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GASIFIERS & RENEWABLE ENEGRY SOLUTIONS

Energy is a big requirement of the industry and its cost is increasing day by day. Now, Samson Automation Technology is offering a solution to reduce energy cost in the shape of Producer gas. In this process solid biomass get converted into clean combustible gas (Producer Gas) by means of a process known as thermal gasification

Considering the requirement of industry for huge amount of energy we are offering coal gasifiers and this technology is once again fullfilling the requirement of the industries due to following advantages, being

  • Economical
  • Affordable&
  • Eco friendly.

Coal gasification converts coal into Producer Gas, which is a clean combustible gaseous fuel. This gas can substitute any petroleum derived fuel, such as, furnace oil (FO), light diesel oil (LDO), high speed diesel (HSD) or liquefied petroleum gas (LPG). Thus, by converting into gas, coal can substitute the petroleum derived fuels and at much lesser cost.

The gasification of solid fuel is accomplished in air sealed, closed chamber known as Gasifier under slight suction or pressure relative to ambient pressure.


About Gasifer:

The Gasifier is essentially a reactor, where various complex physical & chemical processes take place like Drying, Heating, Pyrolysing, Particle Oxidation & finally Reduction as it flows through it.

The payback period of a gasifier installation is usually less than 12 months.

To substitute oil / LPG used in any equipment, a gasifier of appropriate capacity is installed in the same premises and a gas pipeline is laid from the gasifier to the utilization equipment. Preferably, the gasifier should be installed as close to the utilization equipment as possible. The producer gas is not stored. Its generation is matched to the consumption.

Salient Features of Gasifier :

  • Typical payback is within 12 months
  • Fully Automated Gasification system & Burners
  • Very low maintenance, no operative risk, easy to operate
  • Compact Foot Print
  • Multi Fuel systems
  • Dry Gas System
  • Zero Tar/ Effluent system
  • Highest Overall Efficiency


Cost Comparison with Diesel

The study is based on following assumption of fuel consumptions: (Existing Consumption of Diesel / day :1000 Litters)

Cost Comparison of Producer Gas with Diesel

Sr.

Description

Unit of Measure

Value

1

HSD Consumption/ Day

Litrs

1000

2

HSD Consumption/ Day @average density of 0.84

Kg

840

3

Average GCV of HSD

Kcal/Kg

9345

4

GCV Required/Day

Kcal

7849800

5

HSD expenses/ Day @Rs. 60/ Lts

Rs.

60000

6

HSD expenses/ Month @ Rs. 60/ Lts

Rs.

1800000

7

GCV Coal (Indonesian)

Kcal/Kg

4600

8

Coal Required/ day @ 85% efficiency

Kg

2000

9

Coal expenses/ Day @ Rs. 9/ Kg

Rs.

18000

10

Coal expenses/ month @ Rs. 9/ Kg

Rs.

540000

11

Power Expenses/ day - 12 KW @ Rs 7 / Unit

Rs.

2000

12

Power Expenses/ Month - 12 KW @ Rs 7 / Unit

Rs.

60000

13

Water Expenses/ Month

Rs.

45000

14

Spares etc per month

Rs.

10000

15

Labour Charges per Month (3 Skilled and 3 Unskilled)

Rs.

75000

16

Saving per Month

Rs.

1050000

17

Saving per Annum

Rs.

12600000

18

Installation Cost

Rs.

7000000

19

Modifications in Existing system

Rs.

1000000

20

Total capital investment

Rs.

8000000

21

Payback Period

Month

8